Aperture API

Powered by Spectra DiagnosticsStep 1: Industrial QA → Step 2: Semiconductors → Step 3: Medical

Inline Holographic Inspection for Translucent Industrial Components

Inline QA for Optics, Wafers & PCBs

Start with inline holographic inspection of transparent/translucent components. Detect defects in production—no stopping the line. Then expand to semiconductors and medical applications.

Upload Holography Data Now

*15 minute average processing time, just send: Sensor data, Emitter Wavelength, object + emitter distance, and beam splitter position (if applicable, and we complete the process).

One-Time Calibration:Upload an image of your kit's calibration object (Miniature Polygonal Bear for M3/M4, Salt Slide for M5). We generate a Software-Defined Calibration profile that corrects your hardware's optical imperfections forever.

Upload & Process:Send raw sensor data (single monochrome or RGB+white light set) with parameters: wavelength (nm), subject-to-sensor distance (mm), pixel width (µm), emitter distance (mm). We return a pristine 3D model in ~15 minutes.

Abstract visualization of a holographic light field

Reality,

Unlocked.

Hardware-agnostic, display-independent, and capable of converting real-life objects to 3D models.

Fast 3D reconstruction vs $50K microscope. We convert holography data into 3D models. API-driven method converts data into viewable 3D with SDC. No lenses - Just capture in-line or with a beam-splitter, and let us handle the rest.

Linear Pilot Roadmap: Industrial QA First, Medical Later

We start with low-risk industrial translucent component inspection (optics, wafers, slides), then expand to semiconductors, and finally medical applications. Each step builds on proven technology and customer success.

🎯 STEP 1: Inline Industrial QA (M3/M3A) — PRIMARY PILOT

The Problem:2D cameras can't detect critical 3D defects like BGA "head-in-pillow" failures, solder paste volume errors, or microvia depth issues—leading to costly field failures.

The Solution:

  • 3D Solder Paste Inspection (SPI):Measure volume, area, and height of every deposit before component placement
  • BGA Standoff Measurement:Detect collapsed solder balls at micron precision
  • Microvia Depth Check:Non-contact measurement of laser-drilled holes before plating

→ M3A for Optics (iris aperture) handles low-contrast transparent flux; M3 for high-speed automated inspection

⚡ STEP 2: Semiconductor Expansion (M4 Off-Axis)

The Problem:Wafer defects (pits, scratches, etch depth errors) are invisible to 2D inspection but catastrophic to yield. Current solutions require slow, expensive SEM or AFM.

The Solution:

  • Wafer Defect Detection:Scan bare silicon for pits, scratches, contaminants at nanometer scale
  • Etch Depth Metrology:Measure trench depth, feature height, sidewall angles for process control
  • MEMS Device Analysis:Real-time 3D profiling of cantilevers, membranes, micro-gears

→ Off-axis M4 eliminates twin-image artifacts; 5-10mm object distance captures high-angle diffracted light from micron features

🔭 STEP 2: Precision Optics QA (M4 Off-Axis)

The Problem:Surface quality determines optical performance. Contact profilometry risks damage; interferometry is expensive and slow.

The Solution:

  • Surface Roughness (Ra) Measurement:Non-contact nanometer-scale topography of mirrors, lenses, optical flats
  • Micro-Lens Array (MLA) QA:Measure radius of curvature, uniformity, height of hundreds of lenslets in one shot
  • Scratch/Dig Quantification:Precise depth/width measurement for MIL-SPEC or ISO compliance

→ Full-color RGB holography reveals coating defects invisible to monochrome systems

🧬 STEP 3: Medical & Life Sciences (M5) — FUTURE EXPANSION

Future Application: Once inline industrial QA is proven, the same holographic technology enables label-free live cell imaging.Traditional microscopy requires killing cells with toxic stains. You can't observe living cells responding to drugs over time.

The Solution:

  • Label-Free Live Cell Imaging (QPI):Measure phase shifts to map cell biomass and internal structure without staining
  • Drug Response Studies:Watch living cells react to stimuli over hours/days
  • Medical Implant Surface QA:3D roughness maps of hip/dental implants for biointegration specs

→ M5 pinhole-based inline microscope: 10mm source-to-sample, 130mm sample-to-sensor for wide-field label-free imaging

Why Forward-Thinking Organizations Choose Aperture API

We understand your concerns. Here's how we address them head-on.

"We need results fast, not lengthy R&D cycles"

Pilot projects deliver digital twins in 30-60 days. You see ROI before committing to a full partnership.

→ Proof of value in weeks, not years
🔒

"Our data is sensitive—can we trust cloud processing?"

Enterprise clients keep data secure on-prem.

→ Security & compliance built-in
💰

"What if this doesn't work with our workflow?"

Integrates with existing QA systems.

→ Integrate, don't replace

Break Free from Proprietary Lock-In

Old model: vendor lock-in. Upgrade one component? Replace the entire stack.

❌ The Old Way

Expensive Proprietary Bundles

  • • Locked to one vendor's ecosystem
  • • Can't upgrade components independently
  • • Forced obsolescence every 3-5 years
  • • Limited to their display partners
✓ The Aperture API Way

Hardware-Agnostic Freedom

  • • Use any microscope or sensor array
  • • Display on any holographic device
  • • Upgrade hardware without changing software
  • • Future-proof your investment
💡 Your Advantage

Maximum Flexibility

  • • Protect existing hardware investments
  • • Scale across multiple facilities
  • • Choose best-in-class components
  • • Own your data and workflow

Real Example:A semiconductor inspection team saved $340K by keeping their existing microscopes and only adding our software layer—instead of replacing their entire quality control infrastructure.

See How This Works for Your Team

PrismView: The Modular Hardware Ecosystem

We provide blueprints; you build your tool.

What We Ship: Core Electronics Kit

  • Emitter Module:Tri-Color (RGB) Laser (638/520/450nm, 5mW each) OR high-power RGB LED for low-speckle apps
  • CMOS Sensor:High-res monochrome sensor, pre-soldered with 24-pin FFC connector
  • Optics Module:50/50 plate beamsplitter (for M4/M7 off-axis systems)
  • Aperture Module:Precision iris diaphragm (for M3A contrast control)
  • Calibration Items:Miniature/Large Polygonal Bear, Salt Slide

Cost: ~$1,200-$1,800 depending on configuration

What You Provide

  • 3D Printer:Download our STL/STEP files and print your chassis (PETG-CF or PLA recommended)
  • Basic Assembly:Mount electronics in printed chassis (no soldering; plug-and-play FFC connectors)
  • Optional:Purchase pre-manufactured enclosures from OEM partners listed on our site

Total ~$1,500-$2,500 vs $50K traditional

Hot-Swappable Modularity: The Killer Feature

The emitter and sensor modules arephysically interchangeablebetween M3, M3A, M4, and M5 chassis. Use one kit, swap electronics for projects.

Monday: Cell Biology (M5)

Install your sensor and fiber-coupled laser in the M5 microscope chassis. Capture label-free live cell holograms at 130mm working distance.

Wednesday: Semiconductor QA (M4)

Move the same electronics into your M4 off-axis chassis. Inspect MEMS devices at 5mm object distance with twin-image-free reconstruction.

Note: M7 uses a dedicated ultra-large sensor (Fujifilm GFX 100S II, 43.8×32.9mm) and is not hot-swappable with other models.

Inline Systems (M3, M3A, M5)

Simplest optical path: Emitter → Object → Sensor in a straight line.

  • M3:150mm emitter-to-object, 10-15mm object-to-sensor
  • M3A:Adds iris for 5-10mm closer object placement
  • M5:10mm pinhole-to-sample, 130mm sample-to-sensor (wide-field microscopy)

Off-Axis Systems (M4, M7)

Beamsplitter creates separate reference beam path; eliminates twin-image artifact.

  • M4:Compact (200×150mm), 15-25° ref beam, 5-10mm object distance
  • M7:Large-format (600×400mm), 10-15° ref beam, 100mm object distance, 60×45mm max area

Why Distance Matters

Object-to-sensor distance controls resolution and field-of-view trade-off.

  • Close (5-15mm):High NA → micron-scale resolution, small FOV
  • Far (100-130mm):Lower NA → larger FOV, coarser resolution
  • • Software-Defined Calibration corrects for these geometric variations automatically

Cloud Processing & Content Creation Software

Turns raw data into valuable business assets.

Cloud Reconstruction

GPU processing with noise/artifact suppression.

Digital Twin Sync

Align digital twin with real data; share for collaboration.

Secure & API-Driven

Manage files and integrate via APIs.

Plans & Pricing

ROI plans from pilot to enterprise.

Industrial QA Pilot

$5,000 - $15,000

  • ✓ Focus: Optics, wafers, PCBs, translucent components
  • ✓ 30-60 day proof-of-concept
  • ✓ Process 50-100 sample images from your hardware
  • ✓ Deliver calibration profile + 3D reconstructions
  • ✓ ROI analysis: defect detection rate, time savings
  • ✓ Integration path for your existing QA systems

Works with existing sensors or PrismView kits

Integration Partnership

$25,000 - $100,000 / year

  • ✓ Unlimited image processing (volume-based tiers)
  • ✓ REST API access for automated QA workflows
  • ✓ Custom reconstruction parameter optimization
  • ✓ Multi-wavelength (RGB) and off-axis support
  • ✓ 99.9% SLA with priority processing queue
  • ✓ Quarterly optimization reviews with Stanford-trained holography engineers

Scales from labs to multi-site operations

Enterprise Alliance

Custom Pricing

  • ✓ Custom feature development
  • ✓ On-prem or private cloud options
  • ✓ Dedicated engineering support
  • ✓ Quarterly optimization sessions

Ready to build your first Digital Twin?

Tell us your use case; we'll scope a pilot.

Contact Us Today